Build your 2008-2010 Ford 6.4L Power Stroke fuel-supply setup around the AirDog II-5G DF-220-5G. This 220 GPH AirDog fuel system combines an application-specific lift-pump installation with an air/vapor return circuit.
Key details
- Manufacturer part number: A7SABF595
- Series: AirDog II-5G
- Model: DF-220-5G
- Nominal flow rating: 220 GPH
- Fuel type: Diesel
- Application: 2008-2010 Ford 6.4L Power Stroke
- Engine family: Power Stroke
- Sold as: Kit
- Country of origin: US
Fitment and ordering notes
- Application range: 2008-2010 Ford 6.4L Power Stroke. Confirm the engine and existing fuel-system configuration before ordering.
Installation overview
- Mounts to the frame rail using the supplied sandwich plate mounting system.
- This system uses a 5/8 Inch draw straw to pull fuel from the tank.
- The pressure side connects to the factory supply line on the frame rail.
- This fuel pump completely bypasses the factory fuel pump.
- The AirDog Air/Vapor return is sent back to the tank through a return Y that splices the AirDog return into the factory engine return.
Tech tips
- Choose flow capacity around the complete fuel system and intended use; a GPH rating is not a guaranteed horsepower or fuel-economy gain.
- Use the exact kit's installation instructions for hose routing, electrical connections, priming, leak checks and operating-pressure verification.
- Confirm tank, pickup and filtration modifications before scheduling installation. The overview above does not replace the installation manual.
Installation resources and warranty
Use the exact part number to locate the applicable instructions in the AirDog resource library. Confirm warranty terms for this model and complete the manufacturer registration as required.
California warning
CALIFORNIA WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
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